DOMITE® ______ LAMINATED WEAR PLATE _______from: Domite Wear Technology Inc.
Long Term Comparative Life Data
Comparative, long term field
data is hard to track and quantitatively record. In preliminary
trials, Domite® Skirtboards offered significant savings in
downtime and maintenance costs. Only then did Canada's largest
open pit, base metal mine make a concerted effort to track the
effects on the bottom line - cost per ton of copper produced over
a period of ~18 months.
Location: In pit crusher, transfer point, discharge
feeder to conveyor tail.
Conditions: Hard rock, base metal ore, Size: 600mm-, (24"-), Drop: 8m, (26'+), Temperature range: -20O C to +32O C.
Records:
Time to change or invert
Skirtboards, Cost of the old Skirtboards,(made
on site
from 2" thick 500 BH Abrasion resistant Plate), cost of the
new Domite Skirtboards, and the tonnages of ore that had passed
through the transfer point at the change time were kept by the
change out crews .These were then analyzed on a spread sheet to
determine relative cost, life and savings per tonne of product
resulting from using Domite.
In spite of the fact that the the cost per tonne of the Domite skirtboards is lower, the real savings was in the fact that the Skirtboards had to be changed only once every 4 months instead of once every 2 weeks.
This now frees up maintenance crews, simplifys scheduling and increases productivity.
Skirtboard Material |
Tonnes / Campaign |
Cost Index |
Cost per Tonne Index |
Crew Hours per Year |
Maintenance Interval |
2" 500 BH AR Plate |
783,095 |
1 |
1 |
217 |
15 days |
1 1/4" Domite, with mild steel backing |
6,695,517 |
5.5 |
0.64 |
29 |
4 months |
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